Hard to see but it doesnt bite into the wire, it wraps around it: Did you see oxidation or fretting (or both) on your tin-plated terminals? I ended up with a 2 generations removed crimper, 11-01-0208, from eBay for $100 new-old-stock and it makes perfect crimps. Another good 4 die tool from IWISS, however all significantly larger than the SN-2549. I prefer the VH connectors over the molex; the jst contacts are a box style and their housings are clearly marked for pin position. Our security solutions can keep you apprised of everything that's happening in your facility, in real-time, Also known as Structured Cabling, we have the ability to design, install, repair, and maintain your office data systems. @Evidlo Deans and XT60s are not crimped connectors, Powerpoles are though they arent small wire to board connectors. Locator: All original tools have a locator which holds the contacts in place during crimping, this means that your crimps are perfect every time. 1mm2 is approximately 2 kcmil, but the standards list reference sizes that are mass produced as power cables. If you dont have the tool, I would suggest carefully soldering contacts unless youre looking to start a fire. I ended up with the tools for these from a job lot, so thats what Ive mentioned here. https://panconcorp.com/product-category/pancon-connectors/mas-con-100-idc-wire-to-board-connector-system/. They originally showed up on JR Propo servos and then spread from there. These types of connectors can be used in the industrial, automotive, commercial and telecommunication industries. 2) Data sheet notes flange/wings for insulation and bare wire crimping contact points (just as the images note), but there are two flange lock guides just above the pin on the images but not on the data sheet. I congratulate you for the detailed tutorial. If you purchase one, and provide pictures of satisfactory results, I will post it up here. Great content! its a cheap no-brand type) assume its brass. header connectors connector cable wire crimp sparkfun female electronic male type position crimped basics into plastic gender individually stripped six The Engineer PAD-11 did the trick nicely. There must have been a predecessor of the 63811-8800 tool too (the most commonly used). IWISS SN-2549. Sold separately. The problem might partially be due to the size of my wire. Greenconn's ejector headers are connectors that provide an ejector mechanism for easy connects and disconnects. I have been studying JST and Molex catalog for some time and until I found your guide, I almost wanted to write an article on this myself. These connectors bear and extraordinary resemblance to the Molex SPOX 5420 series (SPOX is a similar, but incompatible type, which does have a wire-to-wire male). I suspect the JST to require? You can count on Greenconn to always provide you a secure termination. is that they are offered in the same pitches as headers making these two connectors entirely compatible with one another. Nice list of medium sized crimp based electronics connectors, with an awesome realistic approach to crimping. Another issue I noticed is that the contact ends up bent vertically a little too, due to the awkward un-crimped shape of the contact. beryllium alloy however these tend to only be found in very expensive contacts (for example genuine Mini-PV). There are two varieties of contact: basic and trifurcon a special variant which contacts the pin on three surfaces for increased current carrying capability. D-Subs are normally soldered, however there are some scenarios where it is desirable to crimp them: There is a plenitude of current and former crimp tools for these connectors, supporting various different wire sizes, as well as contacts with and without insulation support. or should be used when creating cables? To me the only interesting thing about this family is the housing on the left. Never tried tin-to-gold. 5) The majority of the readership of this site is from the US, even though I dont live there AMP (now TE) themselves refer to them as Commercial Mate-n-Lok a stupid name. M22 and Milli-Grid contacts crimp easily and cleanly with tools like the Engineer PAD-11, however with the usual problem of significantly less force on the conductor part, which means cable assembles have to be pulled from the connector body (not the wire) to avoid wire pulling from the contacts. https://www.cable-sleeving.com/crimping-tool, UK Reseller of the MDPC CTX3 Crimpers: Large or small, we have services that can help your organization stay connected. Also, regarding gold terminals for Mini-Fit Jr (for PC power connections), Ive read that its very bad to mate gold-plated terminals to tin-plated terminals (male to female, or vice versa). The AWG 14/16 tool understandably requires smaller contacts. However it does indeed look like thats the only difference. I precrimped it in the 1mm die until the insulation wings resembled a circular shape (if that makes sense) and then used the 0,25mm die to fully compress. The rachet crimper IWISS SN-2549 is great does the job to a reasonable standard. connectors Microfit 3.0 contacts crimp fairly well with generic tools: As always when using generic tools, results are usable but not entirely ideal. Anyhow, the #18 Insulation slips into a clone Mini-PV shell with clearance. diytrade (There seems to be no information on the SN-48B.). Can actually crimp KK 254 insulation properly, well as good as it gets using non official tools. Quite handy when in situations when mating a non-IDC cable assembly to a shrouded IDC header. These are NOT the same cheap noname terminals a lot of Ebay vendors well, Im pretty wire they are actually Harwin M20 series terminals. See Our goal is to minimize the heartache of choosing multiple vendors and to provide top notch service for the maintenance and expansion of your business. etc. Please see the explanation below: Wire-to-board connectors typically use crimp technology to allow the connection of a wire to a printed circuit board (PCB). There are other exotic materials used in contacts i.e. On this page I show an obscure 4 position example from the original mystery manufacturer P4 which was used for the AC Fan. I need some help identifying a connector, I understand your probably busy so I understand if you cannot help, but if you can thatd be awesome. Contact. Looks quite good, doesnt offer a round insulation crimp though. before connecting which greatly reduces overall processing time. I will be glad if you can put few images of those connectors where they are used. I set mine to 0 and it wont pull from the terminal without breaking the wire so I think that is fine haha. You can crimp both separately to whatever extent you require. eBay is awash with the older tools for reasonable prices. https://www.tti.com/content/ttiinc/en/manufacturers/molex/products/molex-mini-fit-hmc-femail-terminals.html. Looking at photographs (not diligently reading specifications and technical drawings), Molexs Micro-Fit and TEs Micro MATE-N-LOK appear to resemble each other. Perhaps the grounding pins are a little longer? Numbers in bold can be changed to order connectors with a different number of positions. or would you recommend another Terminal? Any experience or thoughts on this? The original crimped contacts measure 0.75mm. It also works with 5.08mm pitch Mate-n-Lok connectors pictured later on this page. I would need to figure out few connectors but want to know which connector will be exact fit for the place where i am going to use it. Even with63811-1600 large enough to bludgeon someoneto death with, crimping requires significant elbow grease. Gold-tin mating is a no-no (corrodes over time), so gold is not always the right option when mating to non-gold. Overview: SL Modular Connectors, https://www.molex.com/molex/products/part-detail/crimp_housings/0022552041. These connectors are also polarized making it impossible to incorrectly plug in the mating connector during the connection process. Though i am a beginner it helped me a lot while differentiating between the connectors. steckverbinder bolzen filo connettore directindustry pw01 Heres the link to Minifit Plus HMC Theres zillions of Chinese manufactured look-a-likes which are of sufficient quality. The most useful housing is 90331-0001 which comes with all polarising ribs attached, allowing one to snip off the remainder to achieve the desired polarisation. bz btt type battery wire jst As with KK .100/.254, connectors with this same 0.156 pitch, which mate with these are available from many other manufacturers. Good find Ill order some large contacts. Available in single and dual row configurations. Dont expect it to be made to the same standard as the Hozan. Chinese reproductions of this type are common. My general approach is to measure the pitch between the contacts with calipers. For example, would a Molex micro latch plug fit into a JST PH socket? Tentatively, this BCT-1 is identical to the Sargent 1026-CT. For example: https://www.greatplainselectronics.com/proddetail.asp?prod=1026-CT&cat=138. If you come across any more, please let me know! Save my name, email, and website in this browser for the next time I comment. Home | The HIROSE tool is over $1000! Hi. These (and look-a-likes) are the most commonly used type by hobbyists. I have some odd looking crimp connectors, flat, forked blade with a normal wire crimp looking tangs on the wire-side. On the datasheet it says TERMINAL TO BE USED WITH (0.64)/.025 SQUARE PINS but doesnt explain why this is and its easy to miss. lol. Services | Im normally a sucker for a good contact extractor but this was a waste of $20. . connectors wire pcb te Theyre all over Amazon and elsewhere: https://smile.amazon.com/IWISS-AM-10-Pneumatic-Terminals-Ferrules/dp/B00K0EQ6W2/ref=sr_1_4?crid=19HO6XJRT8ZLA&keywords=pneumatic+crimper+wire+crimping+machine&qid=1638464159&sprefix=wire+crimper+pneumat%2Caps%2C150&sr=8-4. I do a lot of breadboard and low power robot projects and am looking for a good connector system to justify the invest in a crimping tool. They crimp perfectly with the 91504-1 tool mentioned below, despite it not being intended for this purpose. Products AMPMODU MOD IV is yet another example, but one from the ark. They give you dies for just about any connector series you can think of. @Scott Evans very good tip! This tool is pretty heavy and the action isnt exactly butter-smooth. SN-28B (non-EDM): 1.6/1.97.0(28-24AWG) 1.9/2.67.0(22-20AWG) 2.1/2.97.0(20-18AWG) Any suggestions very welcome. Not too bad of a result, however not quite enough force on the conductor part, this is a bit of an issue under heavy load as the thermal camera image at the top of this article shows. Harwin makes their own version of the Mini PV connectors that they call M20 connectors. Here is why: 1) Electronics crimp tools are always marked as AWG or AWG/CSA. Also Regaridng the MDPC CTX3 on your front page I beleive you have linked the reseller and not the actual MDPC website https://www.cable-sleeving.com/crimping-tool not sure whether this was intential or not but thought I would mention it just in case. Thank you sir, this was extremely informative and I wish out found this article months ago it would have saved me hours of searching, cross-referencing, and quite frankly guessing as to what the hell I was looking for. Mini-PV is a connector family with comparable versatility including polarised PCB headers of significantly smaller footprint, and better quality contacts, however at slightly higher cost. Genuine Futaba terminals are yet another 0.1 terminal type, they have two tongs that grip the male pin on either side. Since some of the pins in a 5559 connector go to ground, I was trying to figure out whether to use the grounding pin for the ground positions. Clearly someone is still using the other types for some unknown purpose as well, as this product line and all its variants remain in full production. Thankyou very much for this guide, I have not found anything like it and it is EXTREMELY helpful. Please use this form to request a quote for service for your home or business. There are three official crimp tools for this family: Given the amount of force required to crimp these, Im doubtful there is much in the way of good unofficial crimp tools. connector pitch foxconn btb smt Once the connector has been crimped to the wire, the contacts or terminals can then be inserted into the corresponding housing In practice it is unlikely that one would ever encounter a Molex branded connector. Its narrowest nest is 1.4mm and thats simply too wide for the cavity, the terminals wont even start to insert. Male tab contacts require the massive AWG 10-14 tool due to the material thickness. CSA only in a tiny number of scenarios Currently this tool is being sold cheap on Ebay as NIB surplus by a couple different sellers, the actual retail price appears to be around $300. In a pinch you can jam them on most other 0.1 connectors. The main issue is on the insulation crimps, however the conductor crimps do not seem as tight as when using the Engineer PAD line also. Another range of common types used by hobbyists. It is the most popular crimper in the PC Cable Sleeving Community! I then finish this with a layer of glue-lined heat-shrink, making an inexpensive but excellent termination. My high school chemistry knowledge says this should be no worse than tin-to-tin. I cannot afford to buy tons of tools for every situation so am looking at a system that will suffice with decent quality, is modular, and wont totally bankrupt me. These are commonly used on RC servos as an alternative to Mini PVs (more servos in recent years seem to use these instead of the Mini-PV). Your effort is appreciated! Note that both 63819-0900/0901 and 63819-1000 both support AWG 24 but in each case, contacts for appropriately sized for the tool must be used. Harwins type is cloned by Chinese manufacturers and is significantly more common. Smaller brass contacts may need to be re-tensioned after 5-10 mating cycles. The Engineers are all thinned to 1.0 or 1.5mm in the nests I care about, and that makes banana crimps every time. The Universial Mate-n-Lok (6.35mm pitch) extractor pictured earlier is significantly better quality, and works perfectly on these connectors. Yeah, thats what I saw too but I thought it was strange that they put them in a whole different series just because the body material is different, so I thought something else must be different between them. Alternatively, if you dont want to stump up for gold plated contacts Tin plated contacts from known brands i.e. connectors 27mm Greenconn's connectors can be the crimp does NOT cut or smash the wire insulation. I deleted the comment because it was so amusing that I decided to promote it to my front page: http://tech.mattmillman.com/a-load-of-doubtful-marketing-bollocks-lands-on-my-crimp-tool-page/. I dont want to dish out $300+ for the official crimper, so I was wondering about whether an Engineer-PA09 would do the job. Several steps above scissors (: and a great upgrade from tin snips for its intended purpose. https://www.molex.com/webdocs/datasheets/pdf/en-us/0039000127_CRIMP_TERMINALS.pdf Copyright document.write((new Date()).getFullYear()); Uptime AuthorityAll rights reserved. Overall, Cannot find them anywhere, but Im sure you would know what the application is. Matthew Thanks so much for your work!! I am soooo glad I got the molex tool though, its just ALOT easier to crimp with the locator and just overall is a much better to crimp with, dont regret it one bit , One downside,I dont wanna go back to using generic tool like iwiss or engineer for other terminals now,I need the official tools lol. This gets around another common problem with generic tools where these are combined, in that one may be under or over crimped. Numbers in bold can be changed to order connectors with a different number of positions. Uptime Authority's turnkey solutions and single-point service options save our clients time and money, while allowing us to manage and coordinate every aspect of the procurement and installation process. Single action: All original tools allow insertion of the contact and crimping in one go. Wire-to-board connectors are used to provide an inexpensive solution to route power between PCBs. So I need some kind of tool to test the pull weight so I can adjust the preload until it meets spec. Bloody awesome page. connector molex mini connectors dual wire angle types power 2mm pitch row right male 20mm electrical 4pin header dip terminals I was really hopeful that the PA-09 would do the Molex KK 396 series. Lots of conductor crimping force. If you have the pistol grip hand tool (not the cheap T shaped push tool) you can make cables really fast, with the right parts you can daisy chain. The physical wire typically only is marked as AWG Due to their small size and high current capacity, these have become one of my favourite connectors. Is there an alternative tool that will do the same? If I were to start over, I would probably use these connectors in place of several others I commonly use, this is because it is truly a do-it-all connector family. document.getElementById( "ak_js_1" ).setAttribute( "value", ( new Date() ).getTime() ); Common wire-to-board, wire-to-wire connectors, and crimp tools. There was a predecessor to the 63811-7000 tool show above with the part number 11-01-0206 in the unlikely event you are seeking a tool for these connectors. Theyre both used heavily in smaller/racing drones. Also for anyone who wants to get their hands on the Hozan P-707, Plaza Japan has some amazing pricing! The only difference should be that I have to fully compress the wire in the 1,0mm die since the 1,5mm one is way too big for actual 1,5mm wire. PIDG terminals a bit too cheap for you? This means it does good DuPont crimps. However, I would have still expected it to the crimp the wire portion correctly but even that was very loose. I use my Mini-Fit Sr 63811-1600 tool for these. At 600V it is the highest voltage rated connector I cover here. Special contacts with longer tabs are required when crimping two wires into a single contact. For the KK 254 Connectors from Molex. The terminals are too tiny. Any difference in electronegativity (in the galvanic series) greater than 0.15V is considered to be prone to corrosion unless in a controlled environment, in which case the difference can be as high as 0.5V. wire-to-board connectors offer simple, robust solutions while remaining cost-effective. I dont think these are real JST-RE connectors rather I think they are a chinese knockoff, for one thing JST-RE doesnt have an official male pin. Similar in appearance to the Mini-Fit Jr extraction tool, but used quite differently. If buying Molex: 0.38m Selective plated contacts are good enough (unless your creation is a life support system, or going to the moon). 22552041 CSA is definitely more relevant for electricians (in fact it is the only measure) however the stuff Im covering here isnt really from that realm. Contemporary power supplies still also include this type of connector and adapters to it from other types of connector are still sold in reasonable quantities. You can currently find it on eBay for $32 with shipping. No-brand (non Molex) types are often coloured black for aesthetic reasons typically for use in PCs, and are made of low quality plastics which do not feature the improved fire safety ratings of Molex types. (Which seem to approximate US sizes from AWG 20 to AWG 14 or 1 to 5 kcmil). Those both look pretty rare or expensive. It looks like I had a pair of the HT-213 generic crimpers mentioned by @dzeez. The IWS-02B is designed for buckle crimps (un-insulated wire joiners), but I found it does very nice crimps on pre-insulated contacts: The above image demonstrates why Ive abandoned my pre-insulated crimp terminal tool. Yes the conductor crimp is longer than the generic crimpers, but its supposed to look like that, it is actually the generic crimpers that are doing it wrong. The PA-09 makes a mess of them while the P-706 does a job almost as pretty as the HT-95 (and equally strong crimp). Please could I ask if youd be able to take some pictures using 24 AWG wire in the 20-24 die with mini fit Jr contacts? Unless working with large wire sizes, 90374-1 is probably the only one worth bothering with. It has two O shaped crimping dies, something that is rarely seen on generic tools. The design of the contacts is distinctly different to SL. In this day and age it is quite difficult not to come across TE. connectors One tip I can provide is that the price per contact of many of these connectors is often much higher if you buy them loose vs on a strip, so always check the prices on the strips as well when looking to buy from distributors like mouser et al. Along with this new development, wire-to-board connectors have become more suitable for automated surface mount assembly allowing http://techmattmillman.s3.amazonaws.com/wp-content/uploads/2015/06/df20_crimped.jpg. This type of connector offers a high level of signal reliability, compact design, with a wide variety of size and cable options. A exceptionally rare example of a two row wire-to-wire connector system. Regarding the Mini PV Male crimp, I noticed that the part numbers and corresponding images noted on this thread, namely 47792-003LF and 75653-002LF, dont match the data sheet for these parts: http://techmattmillman.s3.amazonaws.com/wp-content/uploads/2015/06/minipvmale.jpg, http://techmattmillman.s3.amazonaws.com/wp-content/uploads/2015/06/minipvterminals-800654.jpg. It claims to be able to perfectly crimp 2.54 grid DuPont style terminals, Molex Mini fit jr Terminals, Molex Sata power Terminals, Molex KK 254 (Fan Terminals) and the Molex Disk Drive Power Terminals or more widely used TE Mate-n-Lok (5.08mm pitch) Terminals. This means that terminations subject to continual mechanical stress are going to last a lot longer.

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